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I will do advanced reverse engineering and surface repair for manufacturing
Rodrigo Cassol
About this gig
️ CONTACT ME BEFORE ORDERING: Send your files or screenshots first for a free geometric evaluation and custom quote.
Automated tools treat mesh damage as real geometry, creating warped, un-manufacturable surfaces. With 15+ years of industrial CAD experience alongside veteran toolmakers, I manually reconstruct messy scan data and broken CAD files into high-precision, production-ready geometry using SolidWorks.
What Makes My Service Different:
- Manufacturing Intent: Surfaces are built respecting strict draft angles, original manufacturing tolerances, and proper tooling pull directions.
- Advanced Surface & STEP Repair: I transform degraded, non-uniform meshes or corrupted, un-stitched STEP/IGES files into flawless, editable geometry.
Deliverables:
- Production-ready STEP or IGES files (perfectly closed solid bodies ready for CNC, 3D printing, or injection molding tooling design).
Note: Deliverables include universal production files. Native SolidWorks source files (.SLDPRT/.SLDASM) with full feature trees can be quoted separately as a premium add-on.
Delivery style preference
Please inform the freelancer of any preferences or concerns regarding the use of AI tools in the completion and/or delivery of your order.
Get to know Rodrigo Cassol
Rodrigo Cassol
Industrial CAD Designer and Tooling Specialist
- FromBrazil
- Member sinceMay 2026
- Avg. response time1 hour
Languages
English, Portuguese, Italian
CAD & Tooling Specialist with 15+ years of SolidWorks experience. Rooted in high-precision toolmaking, I bridge product design and practical manufacturing—ensuring every file is optimized for shrinkage, draft angles, and tolerances.
My Expertise:
• Tooling & Mold Design (Sand Casting, Rotational Molding, Vacuum Forming)
• Product Design & Mechanical Assemblies
• Reverse Engineering, Surface Repair & Class-A Surfacing from messy scan data
• Complex Foundry Core Boxes
Official SolidWorks commercial license. Let’s make your next project production-ready!
FAQ
What exactly do I need to provide before you start?
Message me your file (STL, OBJ, PLY mesh data, or corrupted STEP/IGES files). Crucially, include 1 or 2 key physical measurements of the real object so I can scale the unitless mesh data accurately. Also note the intended manufacturing method for proper tolerances.
What is the difference between your manual reconstruction and automated software?
Automated tools treat mesh damage and wear as real geometry, creating warped parts. I use forensic engineering to deduce the original design intent from broken data, manually rebuilding precise, symmetrical (when applicable) surfaces optimized for real-world manufacturing.
Why aren't native SolidWorks source files included in the standard packages?
Standard packages deliver production-ready STEP/IGES files for CNC/tooling. Native SolidWorks feature trees (.SLDPRT) contain proprietary modeling logic and intellectual property. They can be provided, but must be quoted separately as a custom premium add-on.
Can you repair un-stitched or corrupted STEP files from other CAD software?
Yes. If you have an exported STEP/IGES file that opens with broken faces or fails to form a solid body, I can manually repair, stitch, and knit the surfaces back into a clean, watertight solid ready for production.
