
Lucas
Wearable Tech Product Designer, Smart Jewelry CAD and PCB Enclosure
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Senior Product Design Engineer
Dyson • Freelance
May 2025 - Jan 2026 • 8 mos
As a Senior Product Design Engineer at Dyson Ltd, I am responsible for leading the design and development of innovative consumer products, wearable technologies, and next-generation electronic devices from concept generation through manufacturing implementation. My role involves collaborating with multidisciplinary teams consisting of industrial designers, electronics engineers, prototyping specialists, manufacturing engineers, and research teams to create high-performance products that combine functionality, aesthetics, and manufacturability. I utilize advanced CAD platforms including SolidWorks, Fusion 360, and Rhino to develop highly detailed 3D models, complex assemblies, wearable enclosures, and production-ready engineering documentation. A significant aspect of my work involves designing compact consumer products and miniaturized electronic assemblies that require precise integration of sensors, PCBs, batteries, wireless charging systems, and embedded electronic components within aesthetically refined product housings. My responsibilities include concept development, mechanical architecture definition, enclosure engineering, tolerance analysis, ergonomic studies, material selection, and design optimization for manufacturing processes such as injection molding, CNC machining, and additive manufacturing.