
Dawar A
Level 1
I am a product design engineer, a project planner, and a doer
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Senior Mechanical Design Engineer
Freelancing Career • Full-time
Jun 2018 - Present • 8 yrs 1 mo
Leading mechanical design and thermal management of high-power electronics systems for US and EU markets. Responsible for full product development lifecycle — from concept and detailed design through prototyping, validation, and production handoff. Core technical expertise includes liquid cooling system design, cold plate and manifold optimization, CFD simulation (ANSYS Fluent, ICEPAK, STAR-CCM+), FEA structural and thermal analysis, and power electronics packaging. Proficient in SolidWorks and CATIA for complex electromechanical assemblies. Deep hands-on experience in thermal interface material selection, enclosure design to IP/NEMA standards, DFM/DFMEA, GD&T, tolerance stack-up analysis, and design change management across cross-functional engineering teams. Achieved 83% reduction in temperature spread across power electronics through liquid-cooled busbar architecture, validated via iterative CFD and prototype testing.
112 Reviews
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kx7891
Repeat Client

United Arab Emirates
Amazing work. He went above and beyond for my structural analysis on the new tool from start to finish in the cycle while ensuring I learn how to replicate the work I needed to do. We will definitely work together again.
humzabutt13

Pakistan
Absolute professional! Exceeded my expectations in every way. Not only was the quality of work top-tier, but they also offered helpful suggestions that made the final result even better. Communication was seamless. I’ll definitely be back for future projects!
kx7891
Repeat Client

United Arab Emirates
Very attentive and hard working. Thank you for making sure everything is working perfectly.
will221420

United Kingdom
connordeme
Repeat Client

Australia
Professionalism of work and level of cooperation


