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I will design thermal management pcb enclosure and heatsink integration for electronics
mauley
About this gig
Is your high power electronics overheating, trapping heat inside an enclosure, or struggling with PCB fit? I design thermal management and mechanical integration solutions for ESCs, inverters, solar MPPT, BMS, industrial controllers, IoT gateways and robotics electronics.
I bridge PCB and mechanical design to create practical cooling around placement, mounting constraints and enclosure geometry. Services include heatsink integration, thermal interfaces, thermal pads, PCB mounting, standoffs, component clearance, airflow channels, ventilation, fan mounting and vibration isolation.
For compact power electronics, I optimize heat spreading, thermal vias, copper areas, heatsink contact, airflow direction and hot component placement. I also review fan locations, vent placement, connector clearance and assembly constraints so the electronics and housing work together.
Deliverables include CAD, PCB fit, enclosure integration, mounting details, STEP, STL and technical drawings, with DFM support for 3D printing or CNC.
Ideal for DC DC converters, inverters, MPPT chargers, BMS, motor controllers and industrial PCBs needing reliable cooling, precise fit and production ready integration
Delivery style preference
Please inform the freelancer of any preferences or concerns regarding the use of AI tools in the completion and/or delivery of your order.
Get to know mauley
mauley
Mechanical CAD, PCB Enclosures, DFM and Electronics Product Integration
- FromUnited Kingdom
- Member sinceMar 2026
- Avg. response time2 hours
Languages
English, French, Arabic, Portuguese, Spanish, German
I’m a Mechanical CAD Designer focused on electronics-integrated product development. I create PCB enclosures, housings, mechanical parts, reverse-engineered components, and manufacturing-ready CAD for IoT, robotics, drones, automotive, and embedded products. My workflow combines parametric CAD, PCB fitment, component clearance, mounting bosses, connector access, thermal management, DFM, tolerancing, and assembly validation. I design for 3D printing, CNC machining, injection molding, and die casting, delivering STEP, STL, DXF and drawings. I focus on geometry that fits and supports production.
Other Industrial & Product Design Services I Offer
FAQ
Can you design a heatsink for my PCB?
Yes. I can integrate heatsinks with power components while considering mounting, thermal interfaces, component clearance, airflow and the available enclosure space.
Can you design an enclosure around my PCB?
Yes. I can create a custom PCB enclosure around your board, connectors, mounting holes, heatsink, ventilation and internal components for accurate mechanical integration.
Can you improve cooling for a high power PCB?
Yes. I can review heat sources, copper areas, thermal vias, heatsink contact, airflow paths, fan placement and enclosure ventilation to improve thermal performance.
. Do you support thermal pads and thermal interfaces?
Yes. I can account for thermal pads, interface materials, heatsink contact surfaces and mechanical pressure requirements when developing the cooling architecture.
. Can you integrate PCB and mechanical CAD?
Yes. I specialize in ECAD MCAD integration, including PCB mounting, component clearance, connector alignment, heatsink placement, enclosure geometry and assembly requirements.
What electronics can you design cooling for?
I work with ESCs, DC DC converters, inverters, solar MPPT chargers, BMS boards, motor controllers, automotive modules, industrial controllers, IoT gateways and robotics electronics.
Do you provide manufacturing ready files?
Yes. Depending on the project, I can provide STEP, STL and technical drawings with mechanical details optimized for prototyping, CNC machining or 3D printing.
Can you help if my existing enclosure overheats?
Yes. I can review the existing PCB and enclosure arrangement and identify practical improvements involving heatsinks, airflow, ventilation, thermal interfaces, fan positioning and component clearance.
